NOVATIS specialises in the design and construction of moulds for particle foam parts (EPS and EPP). We deliver moulds for automotive, HVAC, packaging producers and technical industrial components.
We work from technical documentation, 3D models, drawings or a supplied part. CAD design, CNC machining, manufacture of mould components, assembly and start-up are all handled with our own technical resources and many years of experience.
Our moulds run in production plants in many European countries.
We design and build moulds for thermal insulation boards, underfloor heating panels, technical shapes, packaging and other EPS products.
We specialise in moulds for technical EPP components, in particular for automotive, HVAC, transport packaging and industrial applications.
CNC machining of aluminium, non-ferrous metals and plastics on our own equipment — both for the moulds we build and as a standalone service.
We design and build complete moulds for EPS and EPP parts — from a single part and engineering documentation to a finished tool ready for production start-up.
We build moulds for manufacturers across industrial sectors. Every project starts with an analysis of the part and the production requirements. We then design the mould, manufacture its components, assemble it and prepare the tool for start-up.
We handle both new projects and the modernisation or rebuilding of existing moulds.
Moulds for technical and protective parts used in vehicles and in the logistics of automotive components.
Moulds for insulating and technical parts used in heating, ventilation and air-conditioning equipment and installations.
Moulds for protective and transport packaging matched to the product geometry — appliances, sub-assemblies and products needing protection in transit.
Individually designed moulds for industrial parts with defined geometry and functional requirements.
Building EPS and EPP moulds is our core business. It is complemented by in-house CNC machining, mould refurbishment and modernisation, and equipment design for EPS producers.
Complete delivery of EPS and EPP moulds — part analysis, CAD design, manufacture of components, CNC machining, assembly and preparation of the mould for production start-up.
We specialise in CNC machining of aluminium, non-ferrous metals and plastics. We make parts to technical documentation, both for our own mould production and as a standalone service.
We repair, refurbish and rebuild existing moulds: core and cavity modifications, adapting moulds to changed part geometry and replacing worn components.
We build, modernise and refurbish moulds for EPS blocks, used among other things for subsequent cutting into insulation boards.
We design and build shape moulding machines to individual requirements — a service complementing our mould construction.
We review the 3D model, technical documentation or supplied part along with the requirements of the future production.
We design the complete mould in CAD, accounting for the part geometry and the requirements of the production process.
We manufacture the mould components, carry out CNC machining and fitting work, and fully assemble the tool.
We prepare the mould for production, run the necessary trials and support the customer during start-up.
The critical operations in building a mould stay in-house. Our own CNC machines and years of experience let us control quality at every stage of the tool — from machining the mould components through assembly to trials and start-up.
Our own CNC machines let us build moulds for shape moulding machines from the leading manufacturers — Kurtz, Erlenbach, Teubert, Hirsch and others. We make moulds for machines with a chamber width of up to 2500 mm.
Every mould is matched to the specific machine model and its clamping system. If you have no mould documentation, we prepare the design from the part, a drawing or a 3D model.
Send documentation, a 3D model or a photo of the part along with your planned production volume. We come back with a proposed design, technology and lead time.
NOVATIS is a brand of the Vertica.pl Group.
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